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TOYODA FA1050 3-AXIS HORIZONTAL MACHINING CENTER
Brand
Category
Model
FA1050
Stock #
17487
Year
2000
Condition
Rebuilt
Location
Illinois
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TOYODA FA1050 3-AXIS HORIZONTAL MACHINING CENTER
New 2000 Rebuilt in 2022 EQUIPPED WITH: Fanuc 16-MA CNC Controls Coolant Thru Spindle Way Design Box
Automatic Tool Changer:
Magazine Capacity 120 Tools
Max Tool Weight 77. lbs (35 kg)
Max Tool Size (Diameter and Length) ø4.7” x21.7” (ø120 x 550 mm)
Tool Changing Time, Tool-to-Tool 1.7-3.0 sec (by weight)
Tools Used Holder CAT 50T/ Pull Stud MAS | 50P
Accuracy:
Positioning Accuracy +/- 0.00012” (+/-0.003 mm)
Repeatability +/- 0.00006” (+/-0.0015 mm)
Table Indexing Accuracy +/- 3 arc sec
Table Indexing Repeatability +/- 3 arc sec
Pallet Changing Repeatability 0.0004 in. (.000016 mm)
SPECIFICATIONS: Work Area:
Axis Travel X (table) 63.0” (1,600 mm)
Axis Travel Y (spindle head) 55.1” (1,400 mm)
Axis Travel Z (column) 45.2” (1,150 mm)
Spindle Nose To Table Center 9.8” – 55.1” (250 – 1,400 mm)
Spindle Nose To Pallet Top 2.0” – 57.1” (50 – 1,450 mm)
Workpiece Swing
ø63” x 151” (ø1,600 x 1,550 mm) Spindle:
Spindle Speed 6,000 rpm geared | 60/50 hp (45/37 kw)
Taper CAT #50
Bearing Diameter 4.33” (110 mm)
Z Axis Thrust, Continuous 3,300 lbs (1,500 kg)
Table and Pallet:
Number Of Pallets
2 Installed Options:
Tool Life Management 128
Tool Offsets 200
Touch Sensor Toyoda
Fixture Offsets 48
Hydraulic Oil Capacity 63 L
Slideway Lubricant Capacity 4.2 L
Oil Air Lubricant Capacity 4.2 L
Spindle Head Lubricant Capacity 50 L
Air Source 0.4 – 0.5 MPa
Power Source 74 kVA
Table Size 41.3” x 41.3” (1,050 x 1,050 mm)
Minimum Indexing Angle 1°
Indexing Time, 90 Degrees index 5.0 sec
Pallet Height From The Floor 55.1” (1,400mm)
Pallet Changing Time 45 sec
Pallet Clamping Force 17,535 lbs (78 kN)
Max Load on Pallet 6,600 lbs (3,000 kg)
Feeds:
Rapid Traverse (X, Y, Z) 944 ipm (24M/min)
Cutting Feedrate .04 - 944 ipm (1 ~ 30M/min)
Machine Height 161” (4,090 mm)
Floor Space 213 x 307” (5,400 x 7,800 mm)
Weight 66,000 lbs (30,000 kg) REMANUFACTURE SCOPE OF WORK 1.5 Hydraulic System:
• Clean and flush main hydraulic unit
• Replace pressure gauges
• Check and replace hoses as required
• Replace strainers
• Replace check valves as required after inspection
• Replace valves as required after inspection
• Check hydraulic pump operation and set to OEM specifications, replace if required
1.6 Pneumatic and Lubrication Systems:
• Inspect air regulators and replace as required
• Inspect multi dryer and replace as required
• Inspect way lubrication unit and replace as required
• Inspect spindle bearing lubrication and replace as required
• Replace lubrication distributers as required
• Inspect all lubrication lines and replace as required
• Inspect check valves and replace as required
• Inspect pneumatic lines and replace as required
1.7 Spindle and Spindle Head Assembly:
• Replace spindle
• Inspect spindle cooling unit flow switch and replace as required
• Replace spindle mixing valve
• Replace spindle conductivity coil for touch sensor
• Replace way wipers
• Replace gear box bearings
1.8 ATC Assembly and Shutter:
• Replace all bearings
• Replace all seals
• Rebuild S-arm assembly
• Rebuild ATC gear box assembly
• Inspect gear reducer and replace as required
• Inspect ATC door linear guide and replace as required
• Inspect ATC door cylinder and replace as required
1.9 APC Assembly and Shutter:
• Replace all bearings
• Replace all seals
• Replace all cam followers
• Replace proximity switches as required
• Replace brushes
• Rebuild rack and pinion assembly
• Inspect hydraulic cylinders and replace/rebuild as required
• Replace linear guides
• Inspect chain and guide assembley
1.10 One Degree Table Assembly:
• Replace all bearings
• Replace all seals
• Replace all cam followers
• Replace worm wheel and shaft
• Replace seat pads
• Replace locating pins
• Replace way wipers
• Rebuild table assembly to OEM specifications
• Replace roller packs and set to OEM specifications
1.11 Magazine Assembly:
• Replace idler wheel bearings
• Inspect idler wheel and repair/replace as required
• Inspect drive sprocket and repair/replace as required
• Inspect magazine drive motor and gear assembly and replace as required
• Inspect magazine chain assembly and pockets and replace as required
• Inspect swing arm assembly and sub arm, replace items as required
1.12 X Axis Ballscrew:
• Replace X-axis ballscrew
• Replace end support bearings
• Align X-axis ballscrew
• Assemble to OEM specifications
1.13 Y Axis Ballscrew:
• Replace both Y-axis ballscrews with matched ballscrews
• Replace end support bearings
• Align Y-axis ballscrews
• Assemble to OEM specifications
1.14 X Axis Ballscrew:
• Replace Z-axis ballscrew
• Replace end support bearings
• Align Z-axis ballscrew
• Assemble to OEM specifications
1.15 Chip Conveyor/Coolant Tank:
• Provide Barnes scraper style chip conveyor/coolant tank
• Clean and evaluate chip conveyor/coolant tank
• Repair/replace any nonconforming components
• Duty cycle chip conveyor/coolant tank to verify functionality
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